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DISPENSING BENEFITS ACROSS THE BOARD
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“There is absolutely no way we could even contemplate going back to the way we blended colours manually. Not having the Rexson would be like moving from computers back to an abacus!"
Plant manager, Acrylic sheet manufacturer, Europe |
 Company Director - Paint Company, Europe
"The improvement in profitability has been obvious since the introduction of the Rexson dispense system. It has delivered savings across the board. The machine paid for itself in months."
Financial Controller - Flooring Manufacturer, Europe
"I can now be sure how much individual batches cost and how much profit the company makes on each order. Costing and quotations are now so simple. Cash and Profitability have leapt ahead since we installed the Rexson machine."
Sales Manager - Ink Manufacturer, USA
"Lead times are much shorter and I can sell 'service' and 'added value' now, not just a consumable product. I don't spend time discussing quality problems with my customer and instead talk about moving forward together in a partnership. My company has become much more competitive and our ink supply contract is so much more secure."
In-Plant Manager - Flexible Packaging Converter/Printer, South Africa
"(The Rexson software) enables us to reduce our stockholding of inks by more accurate ink usage estimations, prediction or forecasting and the (dispensers) ability to make 'just enough' ink for our needs on a 'just in time' basis. A significant added benefit is the prompting provided by the Rexson software to recycle 'press return' inks"
Plant Manager - Cosmetics Manufacturer, Europe
"The Rexson is the best machine I have ever bought and do not know how we ever worked without it. It's been dispensing and blending cosmetic products for over 6 months and we have yet to have a re-jected or re-worked batch."
Production Manager - Paint Company, USA
"Productivity and throughput have improved dramatically using the Rexson dispenser. I produce more batches, to a higher quality, with fewer people, in a shorter time. Re-working batches that should have been OK in the first place is history."
Operations Manager - Color Coatings Company, Europe
"Small paint batches were a real pain for us to make prior to us getting the Rexson dispenser. They were just as labor and Q.C. intensive as large batches, without any of the profit. I often joked to our sales team that it would have been cheaper to have sent the customer £20 and tell them to buy it elsewhere! Now we can supply higher quality small batches easily, quickly and most importantly, profitably"
Production Manager - Paint Company, UK
"Since going into production this year our Rexson machines have produced over 2500 batches of paint, all dispensed 'right-first-time'. We only do one or two QC spot checks a day now. Everyone within our company, including the operators, say they are the best machines this company has ever bought!"
Materials Controller - PVC Manufacturer, Europe
"Stocks of raw materials and finished goods have halved. Part finished stock is now a thing of the past. The lead time for an order has dropped from 10 working days to 24 hours. It is also possible to work off old stock into new batches."
Chemist - Paint Company, Asia
"I know that the Rexson machine will provide repeatable results without the need for constant reformulating, adjusting and correcting as it is a consistent process - we do not have to re-invent the wheel each time we produce a batch."
IT Manager - Paint Company, USA
"All of our Rexson dispensers are fully integrated with the company mainframe for quick and seamless transfer and sharing of data. This removes the need for excessive paperwork and gives useful, accurate information at a central location."
Quality Control Manager - Leather Manufacturer, Europe
"The Rexson system automatically produces an accurate audit trail of all material usages and can produce any report that we need to comply with ISO 9000 requirements. Historically this was always a problem because we relied upon operatives hand written records, completed after the event."
Health and Safety Officer - Chemical Company, USA
"This machine has removed the biggest Health and Safety risk in our factory which was manual handling of hazardous materials."
Customer 1 - Purchasing Director, Furniture Manufacturer, Europe
"Quality of Woodstains and Coatings are now guaranteed and deliveries are on time - its a great improvement. I now rely upon (company X) as a key supplier and I would like all our other suppliers to be as good!"
Customer 2 - Plant Manager, Major Packaging Print & Converting Group, Europe
"Our ink supplier, in partnership with the Rexson Software, have an extremely organised ink room and we wish to transplant this model across all our sites. This organisation maintains our annual ink bill at £1.6Million. Without this level of ink control our ink bill would be nearer £2Million - and we would certainly be looking for a new ink supplier!"
Customer 3 - Color Dept. Manager, Flooring Manufacturer, USA
"Unfortunately our manufacturing processes and production constraints will always generate a significant amount of waste or 're-work' on every run. Prior to buying the Rexson unit our re-work inventory stood at over $600,000 and was almost out of control. It now stands at a steady $100,000 and we can account and locate every pound of it."
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“The (dispensing) cell’s speed and precision enables us to provide superior product quickly and efficiently, in a larger color pallet and in smaller batch sizes, to meet customer needs. As a result, it will provide a competitive edge for our customers. The new process minimizes product variability, meaning customers get the exact coatings they need, the first time and every time.”
PPG Corporate News Release 20 July 2004 |
Q10580
BS EN ISO 9001:2000 |
| Automatic Ink Dispensing Systems . Automatic Paint Dispensing Systems . Automatic Paste Ink Dispensing Systems . Automatic Chemical Dispensing Systems . Automatic Color Blending Systems . Automatic Dispensing Systems |
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